Capabilities
Equipment List
Our equipment list includes most major equipment utilized by Merrill Fabricators. We also have the industry standard support equipment that would be typical of a company of our size and capabilities, which is not listed below. If you have any questions, or require further assistance, please call us at (989) 921-4005 or reach us by e-mail at: info-mfab@merrilltg.com
| Equipment List | |
| Qty. | Facility |
| 1 | 400,000 Square foot manufacturing facility setting on 9 acres with 4 internal loading docks for receiving of material and shipping of manufactured components. Featuring an unrestricted 140’W x 400’L x 65’ High Bay area serviced by a 40/15 ton overhead crane and a 100 (50/50) ton overhead crane, both with a 51’6” hook height. Thirteen (13) overhead doors for ease of material handling. Facility is centrally located in the State of Michigan with access to the US 127 corridors for easy logistics. |
| Robotic Welding Systems | |
| 1 |
Custom Robotic Welding Cell Fanuc Long Reach (112”) M-710; C/20L Robot interfaced with 2 axis 24,000 lbs. Positioner |
| 1 |
Custom Robotic Welding Cell Fanuc Long Reach (112”) M-710; C/20L Robot interfaced with 2 axis 10,000 lbs. Positioner; On a Custom Rail with 19’ x 21’ working envelope. |
| 1 |
Custom Robotic Gantry Welding System 12’x12’x60’ welding envelope Equipped with interfaced 4th axis Headstock/Tailstock Positioner Capable of up to .093 wire and 700 Amps continuous Part Weight capacity of up to 100,000 lbs. |
| 1 |
Custom Robotic Welding Cell Fanuc Long Reach (112”) M-710; C/20L Robot interfaced with 2 axis 50,000 lb. welding Positioner, equipped with 1,000 Amp Submerged Arc capabilities |
| 1 |
Custom Robotic Welding Cell Fanuc Long Reach (112”) M-710; C/20L Robot interfaced to 4th axis headstock / tailstock positioner. Part weight capacity up to 25,000 lbs and 12 meters in length. Special tandem torch welding for rail product. Equiped with two 650 Mig welders. |
| 1 | Flexible Yakazawa / Motoman Robot with "J" positioner. 24" X 36" X 48" weld envelope. Equipped with Fronius welder. |
| Welder Power Sources | |
| 29 | Miller Delta Weld Model 652, 650 Amp with Dual Wire Feed on Miller Swing Arc Booms |
| 36 | Miller Delta Weld Model 452, 450 Amp on Miller Swing Arc Booms |
| 10 | Miller Dimension Model 652, 650 Amp on Miller Swing Arc Booms |
| 6 | Miller Axcess 450 welders |
| 2 | 300 Amp Miller Gold Starr "Stick" Welders |
| 1 | Miller Trailblazer 275 DC Portable Welder with Miller Swing Arc Boom |
| 1 | Miller Maxstar DX200 Inverter Welder |
| 1 | Miller Dynasty 350 Inverter Welder |
| 1 |
Miller Dimension 1000, 1000 Amp Sub Arc Welding System interfaced with a 40’ Welding Manipulator |
| 1 |
Bore Tech Bore Weld Machine attached to a Miller XMT 350 MPA with Miller S-74MPA feeder.Capable of Internal radiuses from 1” to 24” |
| 3 | Lincoln Precision TIG - 375 Square Wave Inverter Welders |
| 2 |
Lincoln Powerwave 655 Robotic 650 Amp Sub Arc Welding Systems with integrated 50,000 lbs. 2 Axis Weld Positioners. |
| 4 | Lincoln Flextec 455 MIG welders with LN10 Boom package |
| 10 | Lincoln Flextec 650 MIG Welders with LN10 Boom package |
| 1 | Lincoln Weldanpower 250 G9 Pro Portable Welder |
| 2 | Lincoln Square Wave Tig-355 Inverter Welders |
| 1 | Lincoln Power MIG 180C |
| 3 | Cobramatic Push-Pull Units setup for aluminum |
| 7 | Lincoln Power Wave 455M Inverter Welders with Wire Feed System and attached Chiller System |
| 1 | Bore Tech Bore Welding Machine |
| 1 | Fronius TransPuls 5000 |
| 1 | Fronius Synergic 5000 |
| 1 | Neldweld 4000 Stud Welder |
| 1 | Parker Stud Welder |
| Burning and Shape Cutting | |
| 1 |
ESAB Avenger 1 Gantry Shape Cutter – 15’x 60’ (up to 8” thick) High Definition Plasma Capabilities CNC Plasma Contour Beveling Equipped with Oxy Fuel Torches Conventional Plasma Heads and Precision Plasma Heads |
| 1 |
MG Model 3516 CNC Burning Machine Oxygen/Fuel (12"x16'x31') Plasma (3"x16'x31') |
| 1 | Tanaka 6000 watt laser Plate Burner. 12' X 75' Bed. Thickness up to 30 mm for mild steel. Torch and gas options for aluminum and stainless material. |
| 1 | Amteck-Ltd. BC 4048-5STP Coping Machine. 60' x 48" Beam. |
| 1 | Flow Water Jet Cutting System model #H2O Jet 50 |
| 1 | Steel Tailor Portable CNC Oxy-Fuel Cutting Machine for Beam and Shape Cutting |
| 2 | Victor Line Burners |
| 2 | Thermal Dynamics Paxmaster 150XL Hand Plasma Cutters |
| 1 | Thermal Dynamics Merlin Pax15XC |
| 20 | Hand Torch Sets |
| Layout and Fabrication | |
| 30 |
Fabrication / Layout Stations Equipped with Dedicated Lifting Equipment and Precision Ground, Calibrated Layout Tables from 4’ x 8’ to 18’ x 40’ |
| Bending and Straightening | |
| 1 | 2000 Ton Accupress Press Brake w/ 38' bed (30' between columns.) Four foot side horn for bump forming rings. |
| 1 | 1000 Ton Williams White Straightening Press (12’x24’ work envelope) |
| 1 | 300 Ton Enerpac Straightening Press |
| 1 | 100 Ton Enerpac Portable Boom and Stick Bushing / Bearing Installation Press |
| 4 | Port -A-Powers from 100 to 250 ton |
| CNC Machining / Drilling Equipment | |
| 1 | Mazak AJV 60/120 with Mazatrol M-32 Controller |
| 1 | Mazak AJV 25/405 with Mazatrol M-32 Controller with additional 4th axis |
| 1 | Hawacheon Engine Lathe 12” swing 6’ long |
| 1 | Bridgeport Knee Mill with Acu-Rite III Controller |
| 1 | Bridgeport Proto-Trak Knee Mill |
| 1 | Ooya Drill Press, Radial Arm 60” |
| 1 | Milwaukee Electro Magnetic Drill Press |
| 1 | Hougen, Rota -Broach Electro Magnetic Drilling System |
| Sawing | |
| 1 | Marvel Series 8 High Column |
| 1 | Hydro-Mechanical V18-A CNC Vertical Tilt Head Band Saw |
| Positioners | |
| 1 | Aronson Turnstyle w/ 100,000 lb capacity. |
| 1 | Aronson Turn Style 24,000 lbs. |
| 1 | Worthington Head / Tail Stock 16,000 lbs. |
| 1 | Aronson Turnstyle 14,000 lbs. |
| 1 | Weldmore Turnstyle 18,000 lbs. |
| 1 | Aronson Turnstyle 2,000 lbs. |
| 1 | Weldmore Turnstyle 24,000 lbs. |
| 1 | Pandjiris Positioner 3,000 lbs. |
| 1 | Ransome Positioner 50,000 lbs. |
| 1 | Aronson Positioner 50,000 lbs. |
| 1 | Ransome Positoner 10,000 lbs. |
| 1 | Aronson Turnstyle 2,000 lbs. |
| 1 | Aronson Head / Tail Stock 20,000 lbs. |
| 4 | Koikke – Aronson Head / Tailstock 25,000 lbs. |
| 1 | Aronson Head / Tailstock 45,000 lbs |
| 1 | Pandjiris Positioner 10,000 lbs. |
| 1 | Worthington Head / Tailstock 10,000 lbs. |
| 1 | Aronson Head / Tailstock 20,000 lbs. |
| 1 | Pandjiris Head / Tailstock 20,000 lbs. |
| 1 | Aronson Positoner 6,000 lbs. |
| Weld Carriages | |
| 11 | Koike, Bug-O Multi-directional Weld Carriages |
| 3 | Koike Multi-directional Weaving Weld Carriages |
| Material Handling | |
| 1 | Taylor 100,000 lbs. Lift |
| 1 | TCM 17,500 lbs. Lift |
| 1 | Cat 15,500 lbs. Lift |
| 1 | Kalmar 10,000 lbs. Lift |
| 1 | Nissan 8,000 lbs. Lift |
| 1 | Nissan 5,000 lbs. Lift |
| 1 | Nissan 4,400 lbs. Lift |
| 1 | JLG 600SJ 65’ Boom Man Lift |
| 1 | JLG Pro Fit 324ES 32’ Scissor Lift |
| 1 | From 15,000 to 100,000 lb capacity |
| 1 | 1 Ton Stake Truck |
| 4 | 80,000 lbs. Material Transport Carts |
| 2 | 48' Tractor Trailers |
| 1 | 17’ 20,000 lbs. Straight Truck |
| Overhead Cranes / Hoist | |
| 1 | Wolverine 100 Ton 50/50 Overhead Crane |
| 1 | Zenar 40 / 15 Ton High Bay Overhead Crane with 43’ hook height |
| 1 | Wolverine 20 Ton Overhead Crane |
| 3 | P & H 15 Ton Overhead Crane |
| 1 | Wolverine 15-5 Ton Overhead Crane Gantry |
| 1 | Stewart 15 Ton Overhead Crane |
| 1 | Stewart 10 Ton Overhead Crane |
| 10 | Wolverine 10 Ton Overhead Crane |
| 2 | Wolverine 5 Ton Overhead Cranes |
| 4 | P & H 5 Ton Overhead Cranes |
| 2 | Kone 5 Ton Overhead Cranes |
| 1 | R & M 5 Ton Overhead Crane |
| 40 | 2 Ton CM Jib Hoist on 18’ Swing Booms |
| Stress Relief | |
| 1 |
Jensen Furnace 30,000 lbs. maximum part weight (10'x12'x10' cube size) 4 channel Temperature Monitoring and Recording with print out, 150 to 1300 Degrees (F) |
| 1 | VSR-8000 Vibratory Unit |
| Material Finishing | |
| 1 |
25’W x 65’L x 18’H Blast Chamber with Clemco 2000 lbs. Pressure Pot attached to an elevator Lift and Cyclone Feeder. Utilizing Shot / Aluminum Oxide media. |
| 1 |
25'W x 65'L x 18'H Blast Chamber with Clemco 6,000 lbs. Includes vacuum recovery system that seperates wire and flux. Utilizes Garnet media. |
| 1 |
16’W x 16’L x 10’H Blast Chamber with a Clemco 600 lbs. Pressure Pot. Utilizing Glass Bead media for Non-Ferrous material profiling. |
| 1 | 80’W x 180’L Painting Room with two 10 Ton overhead cranes |
| 1 | 75”W x 150’L Painting Room |
| 1 | Accudraft 12’ x 24’ down draft heated paint / bake booth with temperatures to 180 degrees |
| Air Compressors | |
| 1 | Ingersol Rand Model #SSR-EPE350-25 350 HP |
| 1 | Atlas Copco Model #GA75 100 HP |
| 1 | Atlas Copco Model #GA18+ 40 HP |
| 1 | Atlas Copco Model #GA30 25 HP |
| 1 | Vanair Systems – Dryer |
| Testing and Validation Equipment | |
| 1 |
Miller Load Bank for in house Power Source Calibration – tractable to the US Weights and Measures |
| 1 | Fischer Engineering Company BT1T bend tester for welder qualifications |
| 1 | Parker B300 AC Magnetic Particle yoke |
| 1 | Parker DA1500 Portable AC/DC magnetic particle unit |
| 1 | Olympus Epoch LTC Ultrasonic testing unit with angle beam and straight beam transducers |
| 1 | 501 Pencil Hardness Tester |
| 1 | Elcometer 319 Top Dew point Meter |
| 1 | Mini Gloss Meter |
| 1 | Full Kit Cross Hatch Cutter |
| 1 | 456 Top Dual Coatings Thickness Gauge |
| 1 | Orange Peel Visual Standards (ACT Test Panels) |
| 1 | Faro Laser Tracker |